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    Plans On How To Make 
  Your Own Infrared Viewer 

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  Plans On How To Make An
    Infrared Viewer Yourself

Here are the plans that you need, Sorry but there are NO graphics or photo's available to help assist you in the building of this project. Chris

Here is a link for another persons plan to make one
http://www.angelfire.com/80s/sixmhz/infrared.html

[Introduction]

With the advancement of technology the cost of 
building infrared viewers have come down considerable since they were first used during the Korean Conflict.

The following plans show how to construct a device 
capable of allowing one to see in total darkness. It can be used to view a subject for recognition or
evidence gathering reasons without any indication 
that he is under surveillance. Many uses such as detection, alignment of IR alarms, lasers communication systems and other IR sources make it an incalculable device in these fields. Detecting diseased vegetation in 
certain types of crops from the air, an aid to nighttime varmit hunting as well as viewing high temperature
thermo graphic scenes providing the color temperatures are sufficient.

The unit is built with cost and performance as the 
objective. It is as good operationally as units costing 3 to 5 times, yet is lighter and more versatile than the more expensive ones. The batteries are enclosed into the housing and do not require side packs, cables, etc. The range and field of viewing are determined by the intensity of the integrated IR source and viewing angle of
the optics.

The viewing range is determined mainly by the 
intensity of the IR source and can be controlled by varying this parameter. A two cell flashlight with an
integrated filter placed over the lens to prevent 
the subject from seeing the  source. This provides a working range of up to 50' (reliable) and can be
increased to several hundred using a more powerful 
source such as a 6 cell flashlight. Needless to say, the builder has total flexibility in choosing his/her IR source and can adjust the optics to meet his needs.

Example: Long rage quick viewing may utilize a 
small 2 cell light with 8 Nicad cells to replace the normal 2 "D" cells providing a significant brighter IR source yet lasting for less time than the normal "D" cell would. The unit can also be used with external sources such as a 
super intense filtered automobile headlamp extending the range out to four to five hundred feet and provide a wide field of illumination. Note viewing of active IR sources as lasers etc., do not require the internal IR 
source.

[Theory of Operation]

A subminiature* high voltage power supply provides 
approximately 15KV at several micro amperes from a 7 to 9 volt rechargeable NiCad battery. This voltage
is applied to the (TUB1) with "plus" going to the 
viewing end and "negative" to the objective end. A voltage dividing network consisting of resistor R8,
10 and R9 provide electronic focusing via the grid 
ring.

An objective lens (LE1) [I used an 80mm - 205mm 
zoom lens from a camera] with adjustable focal length gathers the reflective image, illuminating by the IR,
and focuses this image at the objective end of the 
tube. Image conversion now takes place inside the tube and is displayed on the viewing to provide subject
identification at a distance to 50' or more-depending on the intensity of the IR source and quality of optics.

[Construction Steps]

1. Assemble and test the power board. You can us 
any type of power supply that can supply a voltage between 15KV and 20KV. It happens I found
it easier to buy a kit rather than to search for the parts separately.

2. Solder R9 between the "focus ring" terminal 
[the middle one] and the viewing ring. This must be done quickly with at least a 40 watt soldering
iron the "glass to metal" seal may be damaged if 
allowed to heat up. Note: that the resistor is dressed as show below:

------------
----| R8 |----: You have to remember that high
------------ | voltage can travel through
------------ | air. If the resistors are not
:----| 22M |----: set up properly arcing can
| ------------ occur thus reducing the
| ------------ potential voltage at the
:----| |---- out of the terminals. Also it
------------ make viewing hard.

The +HV lead from the power board is connected to 
the viewing ring.

3. Solder R8 between the "objective ring" and the 
"focus ring". Note: that the resistor may be a combination of one or several resistors and it may
be wise just to solder a short piece of buss wire 
to the objective ring as a connection point for these possible combination along with the negative
HV lead from the power board. Note: the different 
combinations of resistor that may be required. CAUTION! DO NOT SOLDER NEAR THE GLASS SEAL!

4. Obtain some window screen and place it flush 
against the objective end of the image tube TUB1. Secure the tube on the bench via modeling clay etc.,
and temporarily connect to the leads from the 
power board. Observe proper clearance of leads and components. Note the tube glowing greenish and an
image of the screen appearing either sharp or 
blurred. If image is good and sharp you are in luck. If not resistor R8 must be trimmed by either adding or reducing until the image of the screen is sharp. This step
electro statically focuses the system. The lab 
values were 2000 Meg for R9 and approximately 200 Meg for R8. You may use a combination of 100 and 22
Meg 1/2 Watt carbon resistors or a single 200 Meg 
use RTV to further secure the resistors and insulate the HV points against possible corona.

5. Once you have got the IR tube focused you can 
now enclose the whole system in what ever enclosure you wish. I used:

Quantity Description
-------- ------------
1 2-1/2 Inches Of PVC-40 tubing
1 5 "
1 8 "
3 2 Inch PVC connector
3 Metal Clamps (pipe clamps)

Diagram: [Not to Scale] Top view

-------: :-------: :-------: /---\ /--------\
| :------------: :---: :-- ------ |
Viewing |Con. : 5" PVC : Con. : 2 : Con. : Zoom 
lens |
end | #1 : : #2 :1/2: #3 : LE1 |
(EP1) | :------------: :---: :-- ------ |
-------: :-------: :-------: \---/ \--------/
----------------------------------
| Power Board Enclosure |
| |
----------------------------------

Clamps go around Con. #3 to hold Zoom Lens in 
place, around Con. #2 and
Con #3 again to hold Power board enclosure next to 
Viewing tube.

You can add whatever else you need to the assembly 
to fit your needs.

6. The viewing lens (EP1) goes at the end of the 
tube right before Con. #1. The Image tube is squeezed together between the 5" PVC, Con. #2, and the
2-1/2 " PVC piece. It is best that us use a rubber 
washer to hold the image tube in place so that it doesn't move around inside the enclosure.

[Parts List From Infrared Viewer]

Quantity Part # Description
-------- ------ -----------
1 PBK3 Power board assembly 15KV to 20KV power 
supply.
Available from Information unlimited.
1 R8 200 Meg resistor (see above reading).
1 R9 2000 Meg resistor (see above reading).
1 TUB1 Selected 6032 Image tube. Available from
IR Scientific.
1 LE1 Lens (Camera Lens seem to work the best).
1 EP1 X 10 eyepiece or whatever works the best.
1 IRF1 Infrared filter for fitting in place of
a light source (flashlight etc.).
1 FLH1 Light source.

It is advisable that you uses high voltage wire in 
this project, especially if you intend to enclose it in a small enclosure. This is because due to the
nature of High Voltage it can pass through the 
regular insulation which covers low voltage wire. This results in arcing  which is bad because basically
what its doing is shorting out your power supply 
which is a no no.

[More Diagrams]

Another way of assembling your viewer.

\----\ _
\ -|B|-------------------------------
IR - | |r| Flashlight |
Filter | |a| |
/ -|c|--------------------------------
/----/ |k|
:-----|e|------------------------------------/
:---: |t| /-- /\ Tub1 -----/
LE1 : |_| | |---||------/\ : | EP1
: | |---||------\/ : | <-
:---: \-- \/ -----\
:--------------------------------------------\
/ /
| |
/ / Power Board Enclosure
| | <----
/ /
| |
/ /
| |
/ /
| |
/ /
|________|

[Where to Get the Parts]

Information Unlimited Sells A Power Board Assembly* 
Kit which will work with
this project. There address is:

Information Unlimited
P.O. Box 716
Amherst, New Hampshire
03031

PBK3 - SUB MINI 20,000 VOLT POWER MODULE

PBK3 Plans..................... $7.00
PBK3K KIT/PLAN.................. $44.50
PBK30 ASSEMBLED & TESTED........ $59.50

The* Toll Free Order Number is 800-221-1705
8 AM - 4 PM Eastern Time.

For Information & Assistance and to place orders 
after hours: 603-673-4730.

IR Scientific Inc. sell the 6032 Infrared 
converter Tube which is used in this
project. Their address is:

IR Scientific Inc.
Box 110
Carlisle, Massachusetts
01741

You can call them at 607-369-7118

6032 Infrared Image Converter Tube, it costs 
$67.50.

You should use 100 Meg resistors to make up your 
resistor network. I suggest that you go to an electronic surplus store to get these, there not easy to find.

If you decide to try and make your own power 
supply RCA builds high voltage diodes you could use. Check out their cross reference manual, they have
diagrams showing how to make voltage multipliers.

You can get an IR filter from you local camera 
store at this time I believe that you can get 3 square inches of gelatin IR filter for about 10 dollars.
But if you really want a good filter, the ones 
made out of glass, it can run you anywhere from 60 to 100 dollars just for the filter.

[Warning]

Unless you are competent in building projects I  don't suggest that you try building this project. It can cost a lot of money if you have to keep replacing components. If you still want an IR 
viewer see below for places to purchase them.

& Please Don't Email Us At OLP For Help, We are NOT Competent Enough In trying to help build something like this. Sorry :( Just Being Honest, I know My Limitations. This is way beyond my know how.

Also a lot of states have made it illegal to have 
IR viewer so check with local authorities to learn the law on the procession of one, then buy one.

[Places Which Sell IR Viewers]

If your lucky you may be able to pick one up at an 
army surplus store. I've seen a couple and there very nice. There about the size of a pair of binoculars. Buy one of these if you find one. Cost: unknown.

Information unlimited sells some.

GVP1 - General Purpose Viewer $299.50
LRV1 - Long-Range Viewer $750.00
HLR1 - High Power 200K Candle Power $139.50
IR Source

I believe that IR Scientific sells some, but I'm 
not Sure.

The Electronic Supermarket sells some.

The Electronic Super Market
P.O. Box 988 Lynnfield, M.A.
01940

Phone (617)-532-2323

IR Eye Infrae* Viewers Model ELT ( 3VL0144p) 
$299.00
" Model ELC ( 3VL0145p) $299.00
Infrared Views Kit (R3VL0153p) $199.00
Instrutio* Manual ( 3VL0154p) $ 10.00
Long Range Infrared Viewer (85VL0376p) $729.95
Long Range Infrared Source (85VL0382p) $129.95

There are lot of other places that sell this type 
of stuff you just have to look around.

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